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Graphite Die

Machine Features
  • graphite die
  • graphite mould
  • graphite mold

    Product Description

    The graphite die is used in continuous up casting of copper tube, copper rod and strip, the graphite mould is with low air leakage rate, low air hole rate, high strength, high heat conductivity and extreme smoothness (Ra0.08) and results the casted tube or billet with smooth surface and be free of crack and air hole. The lifetime is twice of common graphite products.

    The graphite mold is made from carbonaceous raw materials through a series of production processes. The compression molding process can adopt cold molding or cold isostatic pressing. The use of the most advanced high-tonnage cold isostatic pressing molding process can ensure the production of uniform, dense and high-strength continuous cast graphite. Adding surface coating technology can extend the service life of the graphite crystallizer, improve the quality of the continuous casting metal surface, and increase the speed of the continuous casting process.

    Technical Parameter

    Densityg/cm31.7~1.91
    Specific ResistivityμΩ·m8~9/ 13 /8~11
    Thermal Conductivity(100ºC)W/m.k85~140
    Coefficient Thermal (-600ºC)10-6/ºC4.76~5.85
    HardnessHSD40~70
    Flexural StrengthMpa23~60
    CompressiveMpa18~135
    Elasticity modulusGpa8~12
    Porosity%11~18
    Ash ContentPPM500~1000
    Purification of AshPPM50
    Average Grain Sizeμm0.8~2/12/8~10/13~15/20~25

    1. Copper rod continuous up-casting mould: 8 mm 12.5 mm 14.4 mm 16 mm 18 mm 20 mm 25 mm.
    2. Copper tube continuous upcasting mould:48~55mm.

    Layout

    Advantages

    1. High Dimensional Accuracy: Graphite continuous casting allows for the production of metal products with precise dimensions, reducing the need for additional machining operations.
    2. Excellent Surface Quality: The process ensures superior surface finishes, minimizing defects and improving the overall quality of the cast products.
    3. Cost-Efficient: Continuous casting can be a cost-effective method for producing large volumes of metal products compared to traditional casting methods.
    4. Energy Efficiency: Graphite continuous casting processes often consume less energy and have a lower environmental impact compared to other casting methods.

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